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Heat Resistant & Thermal Insulation Paint For 1200 Deg C- SB

Heat Resistant & Thermal Insulation Paint For 1200 Deg C- SB
Heat Resistant & Thermal Insulation Paint For 1200 Deg C- SB
Price And Quantity
  • Liter/Liters
  • 10
  • Liter/Liters
  • 50 INR
    Product Description

    UGAM HEAT RESISTANT AND THERMAL INSULATION COATINGS 1200 SB

    Excellent Product for Energy Saving Upto 1200 Deg C

    Based on the heat resistant medium and after adding special additives and ceramic microspheres, UGAM thermal insulation coatings are manufactured for energy saving due to reducing heat losses from ovens, furnaces or refrigerators. These microspheres are used in manufacturing tiles used for exterior cladding of space shuttle. These coatings reduce energy from 10 to 20 percent in practical. The selection of coating is same as heat resistant coating selection. These coatings are named as UGAM INSULMIX, UGAM H R T I 200, UGAM H R T I 400, UGAM H R T I 600, UGAM H R T I 1200 and UGAM H R T I 1800.

     

    DESCRIPTION:

    1) This product is used to the surface of boiler where the temperature is more than 600 degrees C and less than 1100 degrees C.

    2) This is suitable product for application on metal surfaces. For application over bricks, our water base product should be used.

    3) For energy saving purpose these products are very much useful. For achieving heat resistant with thermal insulation of surfaces up to 1150 Deg C Ugam H.R.T.I 1200 SB is used.

    4) This is used for reduction in energy consumption of furnaces due to heat losses.This product is also suitable for brick hangers in furnace ceiling, furnace doors, any metal area behind bricks which can be exposed to excessive heat in case of bricks being damaged or leaked through.

    5) UGAM Thermal Insulation Coatings is the only product which takes the care of radiation.

    6) The paint contains Imported Ceramic Microspheres which are used by N A S A for making tiles to cover space shuttles for thermal insulation and which are hollow and having vacuum inside.

    7) UGAM HRTI 1200 SB is mainly suggested for BOILERS, FURNACE, FREEZER VANS, OVENS,INSTRUMENTSSTEAM PIPINGPUMPS, TURBINES, VALVES, EXCHANGERS, EXHAUST MANIFOLDS, FLANGES, FILTERS, PLATEN, KILN, RUBBER MOULDS, PRESSES, PLASTIC MOULD and PRESSES to achieve energy saving through blocking heat losses from moulds up to 1150 degrees C or any surface needing heat insulation.

    8) On a bare furnace exterior surface, it’s application has shown the minimum reduction of 10% in temperature. (Deg Celsius) checked with infrared thermometer.

    9) It is tested by I. I. T. Mumbai. And National Coatings Corporation California, U. S. A.

    10) If undisturbed it does not need reapplication for about five years.

    11) In some cases where the application is done both interior and exterior, 40% saving is achieved.

    12) Hence ideal saving can be achieved just by applying UGAM THERMAL INSULATION COATING paint.

    13) In industries where heat is used for process, UGAM Thermal Insulation Coatings are used for energy saving purpose up to 1800 degrees C.

    14) It reduces heat transfer from inner shell to exterior and hence reduces fuel consumption thereby increasing energy saving.

     

    HERE ARE SOME OF THE KEY BENEFITS OF OUR SPECIALIZED INSULATING COATINGS:

    1) Unaffected by UV rays (has passed 1300 hours of accelerated aging by exposure to salt fog and UV).

    2) Non-combustible during application and after installation and cure, extremely low flame spread and smoke contribution ratings.

    3) Due to the low thermal conduction and other insulating properties, the coating will reduce surface temperatures low enough to allow the application of color top coats while providing safety from burns by incidental contact.

    4) With the exception of cold wet applications the coating can be applied without operation shut down.

    5) Superior radiant heat barrier averaging 0.063 W/mK Thermal Conductivity, thus eliminating the majority of heat penetration.

    6) Low chloride content, i.e., less than 23 ppm and less than 19 ppm halogen.

    7) This allows the coating to be used over stainless steel and casting steel too

    8) Dry fall during application is 5’ to 7’

    9) Cleans up with soap and water

    10) Remains flexible to -30ºF (-35ºC)

    11) Contains no solvents

    12) Contains no hazardous fiber

    13) Removal is not a hazardous waste (it does not absorb chemicals)

    14) Does not require special equipment and handling

     

    Application Procedure of UGAM HRTI 1200 SB:

    1) It can be applied by brush after mixing it well and thinned down to application viscosity if required.

    2) It does not need any primer.

    3) The previously applied coating should be removed from the surface by UGAM PAINT STRIPPER. The paint stripper should be applied to the surface and left for few minutes till the paint starts lifting from the surface.

    4) Then the surface should be scraped lightly with the help of emery paper.

    5) The surface should then be cleaned by thinner followed by application of first coat of UGAM H R T I 1200.

    6) The surface should be air-dried for one hour and then should be heated and maintained to 250 deg Celsius for one hour.

    7) Then the second coat should be applied in similar way and cured again at 250 deg C for one hour.

    8) Then the third coat should be applied and cured as first two coats.

    9) After final coating, the surface should be brought to ambient temperature and then in first heating the temperature should be raised @ 100 deg C per hour. You may get some fumes while first heating. It is normal as convertible medium reaction releases these fumes.

    10) This will provide average 250 microns thickness to the surface.

     

    THREE VARIANTS OF HEAT LOSS

    CONDUCTION: Condensate is the liquid formed when steam passes from the vapor to the liquid state. In a heating process, condensate is the result of steam transferring a portion of its heat energy, known as latent heat, to the product, line, or equipment being heated.

    CONVECTION:  Convection is the transfer of internal energy into or out of an object by the physical movement of a surrounding fluid that transfers the internal energy along with its mass. Although the heat is initially transferred between the object and the fluid by conduction, the bulk transfer of energy comes from the motion of the fluid. Convection can arise spontaneously (or naturally or freely) through the creation of convection cells or can be forced by propelling the fluid across the object or by the object through the fluid.

    RADIATION: As we all are aware, Heat losses from hot surface to atmosphere are due to Radiation, Conduction and Convection. From this 70% losses are due to Radiation and balance only 30% are due to conduction and convection. But general concept is that if we put conduction resistant insulation to hot surface and bring the surface temperature to near ambient, we feel that we have achieved energy saving. Yes indeed!.  We have achieved energy saving but were able to block heat losses of 30% only which are due to conduction and convection. What about Radiation? Have we ever thought about it?

    EXAMPLES: To explain our point in detail, we will take the example of microwave oven. In microwave oven the heating is done with the help of Radiations. If we place any food material in microwave oven in closed container of very thick glass or any conduction control insulation material suitable for microwave, we will find that the food inside is getting hot without changing the temperature of the container. If we are using conventional insulation material which we are using for hot surfaces for energy saving, then it should not allow the radiations to transfer inside the container and should not allow the food to be heated. But still it happens. This clearly means that conventional insulation material with high K value is suitable for only conduction control and not for radiation control. Hence the necessity of Radiation Control Coatings arises to take care of this heat loss. Considering this NASA developed material for radiation control and the tiles made of these materials (Ceramic Microspheres) are used worldwide for space shuttles exterior cladding. These products were released by NASA for general public use for energy saving in 1996. Started importing these spheres and manufacturing coatings of this material to control radiation losses from hot surface. These coating does not allow the radiations to enter in atmosphere and block to the hot surface only. Since there is no equipment available to check the radiation entering in atmosphere from hot surface, we can very well judge the performance of the coating with help of energy meter by comparing energy before and after application of the coating UGAM H R T I and UGAM INSULMIX are all radiation control coatings. Since these coatings are not conduction control coatings, they will reduce surface temperature to some extent but will not reduce considerably or will not bring the surface temperature to ambient

    INDUSTRY WHERE WE SAVE ENERGY

    PLACES WHERE WE LOSE ENERGY

    TEXTILE, PAPER,RUBBER, AUTOMOBILE, GLASS INDUSTRY, TYRE, CEMENT, PHARMA, SUGAR,FERTILIZERS, REFINERIES, PETROCHEMICALS, CHEMICALS,FOOD, SYNTHETIC FIBRE, ALLOY, OTHER INDUSTRY WHERE RADIATION LOSS IS THERE

    INSTRUMENTS, STEAM PIPING, PUMPS, TURBINES, VALVES, EXCHANGERS, EXHAUST MANIFOLDS, FLANGES, FILTERS, BOILERS, FURNACE, OVENS, KILN, COLD STORAGE, PLATEN, INDUSTRIAL AND COMMERCIAL SHEDS, LAMINATION PRESS MACHINE, DIES, FREEZER, OTHER HEATING EQUIPMENTS / MACHINES WHERE RADIATION LOSS IS THERE

     

     

    PROJECT COMPLETED:

     

    CLIENT NAME

    CLIENT NAME

    M/s Tata Yazaki Autocomp Ltd

    Venus Wire India Pvt. Ltd.

    M/S Bharat Forge Ltd

    Alicon Castalloy Ltd.

    Godrej & Boyce Mfg. Co. Ltd.

    Sagar Drugs & Pharmaceuticals Ltd

    M/s Mahindra & Mahindra Ltd

    Shri Damodar Yarn Mfg. Pvt. Ltd.

    GE Power India Ltd.

    Super Delux Paper Mills Ltd.

    Shachi Engineering Pvt.Ltd

    Hindustan Zinc Ltd.

    Tata Motor ltd

    Long Life Refractories

    L&T

    R. Kumar Spun Tex Pvt. Ltd.

    Invotech Solution & Systems

    Nirvikara Paper Mills Ltd.

    M/s. Vertex Industries

    Gayatrishakti Paper & Boards Ltd.

    Quad Sun Solar Pvt Ltd

    Cadila Healthcare Ltd.

    ASAHI India Glass Ltd.

    Lupin Ltd.

    GSC Glass Ltd.

    Kherani Paper Mills Ltd.

    Pankaj Fashions

    Craft Corner Paper Mills Ltd.

    Rockwool India Pvt. Ltd.

    Vinayal Oil & Fats Pvt. LTd.

    STI Sanoh India Ltd.

    Gloster Ltd.

    N. R. Agarwal Industries Ltd.

    Rockman Industries Ltd.

    Sona BLW Precision Forgings Ltd.

    Bikano Foods Pvt. Ltd.

    Shree Ajit Pulp & Paper Ltd.

    Havells India Ltd

    YASH Papers

    Contour Automotives Pvt. Ltd.

    Shree Gajanan Paper & Board Ltd.

    Shree Cement Ltd.

    Gargi Cristal Steel Chem. Pvt. Ltd

    Kwality Pulp & Paper Mills Ltd.

    Bala krishan Paper Mills Ltd.

    Hemlines Textile Export House

    IPCA Laboratories Ltd.

    Panoli Intermediates (I) Pvt. Ltd.

    Banswara Syntax Ltd.

    Mafatlal Industries Ltd.

    Polytech Ruber Industeries Ltd.

    Garden Silk Mills Pvt. Ltd.

    Mccain Foods India Pvt. Ltd.

    Vaibhav Paper Boards Pvt. Ltd.

    Adtya Birla Nuvo Ltd.

    Molytech Lubes Pvt. Ltd.

    Shri Sai Processess

    Lotus Knits

    Warsaw International

    Meru Engineers

    Sharp Chucks & Machines Pvt. Ltd.

    Genus Papers & Boards Pvt. Ltd.

    Ambuja Intermediates Ltd.

    Industech Industries Ltd.

    Apollo Tyres Ltd.

    Shriram Pistons & Rings Ltd

    Maheshwari Vidya Pracharak Mandal

    Tega Industries (SEZ) Limited

    Department of Mechanical Engineering - Indian Institute of Technology Bombay

    Maheshwari Logistics Pvt. Ltd.

    Department of Mechanical Engineering - Indian Institute of Science

    Baldota Control & Equipment Private Limited

    V Guard Industries Ltd, Coimbatore

    India Nets, MP

    Crescent Metal Coats, Mumbai

    Tata Johnson Controls Auto Ltd., Hinjewadi

    Keva Industries, Ludhiana

    Vacuum Components & ProjectS Pvt. Ltd.

    Dia Aluminium India Pvt. Ltd.

    SriDevi Tool Engineers Pvt. Ltd., Mumbai

    Govind Milk & Milk Products Pvt. Ltd, Phaltan

    Harita Fehrer Ltd. Kancheepuram

    Ashok Leyland Ltd.

    GVG Paper Mills Ltd.

    Vishal Paper ltd

    Dev Industries ltd.

    Toyota Kirloskar Motors Ltd.

    Eisenmann Ltd

    Emcure Pharma

    ENKEY WHEELS LTD

    Siemence India Ltd.

    Aventis Pharma

    Unichem

    Kasat Kothidiya associates

    Eternit Everest

    Mahati Electrics Pvt.

    Johnson & Johnson

    Tata Toyo radiators ltd

    S K Cold Storage

    Novaritis

    Pashupati Cold Storage

    Gomti Cold Storage

    Om Heat Treaters

    Bajaj Auto Ltd

    Cipla

    Reliance

    Glaxo

    IPCL

    Surya Roshini Ltd

    Global Telecom

    Vibha Power Solutions Pvt Ltd

    Sundaram Fasteners

    Tata Advanced Systems Ltd.

    PRS Permacel Private Limited

    Transtech Magnetics Pvt. Ltd

    J K Tyres

    KSP Engineering Co.

    Syrma Technology Pvt. Ltd

    Enkie Wheels (India) Ltd., Pune

    Tillu Thermosys

    Hindustan Everest Tools Ltd.

    Sourabh Heat Treatment

     

    You can Email us on sales.ugamchem@gmail.com or contact us on +91-7219872619.

     

    Feel free to get in touch for further queries, if any. 

     

    The technical specification is correct to the best of our knowledge and under test conditions and we do not accept any liability towards misuse and contents of it. Product must be tested for specific use prior to use.

     

    LEADER PAINTS MARKETING

    SR. NO.

    HSN CODE

    COATINGS

    PRODUCT NAME

    DFT Reqd.

    No. of Coats

    Coverage / Ltr

    1

    32089029

    INSULATION PAINT

    UGAM HRTI 1200 S/B

    250 Microns

    3 Coats

    20 Sq. Ft.

    2

    32089049

    THINNER

    UGAM HR THINNER

    15% OF TOTAL MATERIAL


    Trade Information
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    • 6000 Per Month
    • 2-8 Days
    • All India
    Contact Us

    404, Center Point, Near Mitramandal Chowk, 491, Parvati,, Pune, Maharashtra, 411009, India
    Phone :+918045478118